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Oerlikon, Linde and TU Munich to Develop High-Strength Lightweight Aluminum-Based Alloy

Global technology Group Oerlikon, with vast expertise in materials, has entered into an additive manufacturing (AM) research alliance with Linde, the worldโ€™s largest industrial gases company, and the Technical University of Munich (TUM), one of the leading German universities in engineering. The partners aim to develop new high-strength, lightweight aluminum-based alloys that can serve the safety and weight reduction needs of the aerospace and automotive industries. The Bavarian Ministry of Economic Affairs is funding 50% of the EUR 1.7 million research project.

The Oerlikon โ€“ Linde โ€“ TUM consortium is unique as each of the three members brings its own high-tech expertise to the table in this complex space. Producing the optimum aluminum alloy with a high content of lightweight elements like magnesium through an AM process requires a deep understanding of chemistry, thermo- and fluid dynamics. During the manufacturing process, the metal powder is applied one layer at a time on a build plate and melted using a laser beam. This fuses the metal powder together and forms the desired complex, three-dimensional geometries. The process takes place in a well-defined shielding gas atmosphere.

Oerlikonโ€™s expertise in powder and material science will contribute to the development of the novel material. โ€œUsing our proprietary software, which enables big data simulation and analysis, Scoperta-RAD, Oerlikon provides critical solutions for the development of new materials and performance optimization of available materials,โ€ says Dr. Alper Evirgen, Metallurgist at Oerlikon AM.

For more information, visit www.oerlikon.com.

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