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OSHA Fines Company for Safety Management Failure

The company, which manufactures foundry sand cores and performs metal coating, was issued nine serious violations.

Alliance Industies Osha 577533104b65f

Menasha, WI-based Alliance Industries was fined $41,580 by the U.S. Department of Labor's Occupational Safety and Health Administration (OSHA) for ten safety violations.

The company, which manufactures foundry sand cores and performs metal coating, was issued nine serious violations and one other-than-serious safety violation on June 27, 2016.

The citations stem from a February 2016 complaint investigation at the company's Waupaca, WI facility that found a failure to comply with OSHA's process safety management standards for using sulfur dioxide. 

"Sulfur dioxide is a toxic gas that can cause respiratory and other serious health issues when inhaled," Robert Bonack, OSHA's area director in Appleton, said in a press release. "When highly hazardous chemicals are not properly controlled and stored, there is a potential for unintentional release. Companies using sulfur dioxide in their manufacturing process must utilize engineering and administrative controls to reduce the potential for an uncontrolled release and take steps to protect workers from exposure."

According to the investigation, the company failed to:

  • Incorporate good engineering practices for the sulfur dioxide delivery system.
  • Compile process safety technology and equipment information for the sulfur dioxide delivery system.
  • Develop and implement a mechanical integrity program for the sulfur dioxide delivery system.
  • Conduct a process hazard analysis of the sulfur dioxide delivery system.
  • Develop written procedures for start-ups, shutdowns and maintenance of the sulfur dioxide delivery system.
  • Conduct an annual inspection of energy control procedures.
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