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Electric Cylinders

Description

Electrical cylinders are actuators that convert electrical energy into linear motion. They are also known as linear actuators or electric cylinder actuators. This linear motion can be used for clamping, blocking, or ejecting and is provided via a motor driven ball screw, lead screw or acme screw assembly. The load is attached at the end of the screw. The screw is direct, belt or gear driven and is self-locking. This is a major feature of electrical cylinders over pneumatic and hydraulic actuators. A complete unit of an electrical cylinder consists of a motor transmission unit, motor brake, sensors and end limit switches. Backlash is the play between the screw and the nut, without the rotation of the screw or nut. Reaction torque is the torque required to prevent rotation of the cylinder with the load. Stroke is the maximum distance of the shaft from its fully extended position to the retracted position.

Types

Based on the design of their linear motion, electrical cylinders are classified as:

  • Motor driven ball screw assembly - for high speed and high efficiency
  • Lead screw assembly - for precision motion control
  • Acme screw assembly - has a square thread form and is used for high loads; is used for applications where slow speed is desired

Features

The features of electrical cylinders are:

  • Parts can be positioned exactly
  • Dampers, rotors can be adjusted precisely
  • Self locking, so no hydraulics required thereby reducing operating cost as no hydraulic filters, no fluid leak, and no chance of fire hazard

Applications

They are used in the following user sectors where linear motion is utilized:

  • Manufacturing
  • Medical
  • Fitness equipment
  • HVAC duct valve
  • Distribution conveyor
  • Automatic sliding of a TV or any equipment in a cabinet
  • Electric lift cylinders enable a tractor operator to raise and lower the leveler and other attachments
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