Machine tools only make money for their owners when they are running. A new computer-based Interactive Maintenance and Training Manual from Lamb Technicon, a UNOVA Company, has the potential of making production metalcutting machines more profitable by reducing downtime for service and maintenance operations. The new computerized manual replaces binders with volumes of written procedures and paper drawings that typically accompany machine tools. (Photos show typical graphics from the computerized manual.)
The new Interactive Maintenance and Training Manual is a standard feature of Lamb Technicon's new Bobcat(TM) horizontal machining center (HMC). This unique machine tool, which features a patented "hybrid kinematic" construction, was entirely designed using 3D CAD. Utilizing the 3D geometry enabled Lamb Technicon's product development engineers to produce a powerful, easy-to-use maintenance and training manual that eliminates paper and enhances the service technician's ability to respond to repair and maintenance issues. Lamb engineers say the point-and-click menus are intuitive and make the interactive manual fast and simple to navigate.
The Interactive Maintenance and Training Manual resides on the Bobcat machine's computer numerical controller (CNC). In addition, the manual can be conveniently stored on various PCs so it is readily accessible. Updates and revisions are provided on CD-ROM.
The manual includes complete information on machine startup and operation; how to diagnose faults; recommended spare parts and a complete bill of materials. Exploded 3D views of major machine assemblies are provided, including numerous files showing animated repair procedures. For example, click on a motor and the program will list the necessary tools and how much time is required to replace it. The program then takes the technician step-by-step through the process of removing and installing the motor. Pages from the electronic manual can be printed for use inside the machine and to check off the steps as they are completed.
Lamb Technicon engineers say that the new computerized manual shortens training time and eliminates the need for technicians to retain detailed information. "Once a technician has a basic understanding of the contents, he or she is able to navigate to find information very quickly," says Dr. Philip Szuba, director of R & D at Lamb Technicon. "Many of our customers recognize the potential for a reduction in ongoing training as well as big time savings. And in manufacturing, time is money."
